Stainless steel mixing vessel×MONOVATE(旧：日東金属工業) - List of Manufacturers, Suppliers, Companies and Products

[Case Study] [Selection Guide] Guide to Installing Mixers on Stainless Steel Containers

Attach the mixer to the stainless steel container for reduced labor and time savings!

You can also customize the "mixer attachment" for stainless steel containers! Would you like to make it easier to use by attaching a mixer to the container? Here, we have summarized examples of mixer attachments for stainless steel containers, the benefits of attaching a mixer to the container, and the types of attachments available. Our company designs and manufactures custom products from a single unit to meet the optimal specifications based on your desired specifications, usage environment, and application, ensuring that you can use stainless steel containers comfortably. We will also select the most suitable model for the mixer.

Company：MONOVATE(旧：日東金属工業) 八潮工場
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[Example] 400L Jacketed Container with Mixer, Temperature Control, Frame, and Piping

Containers, pumps, and control panels on a single cart! Circulates warm water to maintain the internal solution at a constant temperature.

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a food manufacturer. A 400L stainless steel jacketed container was equipped with a stirrer, pump, and level sensor. Hot water is circulated within the jacket using a temperature control unit to maintain the internal solution at a constant temperature. The container, pump, and control panel are mounted on a single cart for easy mobility. 【Case Overview】 - Connect an external temperature sensor to the temperature control unit to manage the temperature of the internal solution, and use the stirrer to ensure uniform temperature throughout the solution. - By using an ultrasonic level sensor, the level can be measured without contact with the internal solution. - The pump is used for transferring liquid to the next process. - The control panel manages the ON/OFF operation and speed adjustment of the pump and stirrer, as well as displays the liquid level. *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Example] 20L Jacket Tank Mixer with Cart and Stand

A cart with handles makes it easy to move between production equipment! The air motor is designed to be explosion-proof and difficult to ignite!

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a pharmaceutical manufacturer. This is a jacketed stirring container with a cart, and the air motor is designed to be explosion-proof and difficult to ignite. The cart's basin is equipped with a discharge outlet for draining accumulated liquid during container cleaning. 【Case Overview】 - The contents are heated by the jacket while being mixed by the air motor stirrer. - The air motor is explosion-proof and difficult to ignite. - A full-bore ball valve attached to the drain allows for smooth discharge of the contents. - The cart's basin has a discharge outlet for draining accumulated liquid. - The cart with a handle facilitates easy movement between production equipment. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed through "PDF Download."

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Case Study of Stirring Temperature Control Unit] Adopted for heating and stirring liquids.

To ensure smooth discharge of the contents, a single tapered design with the bottom of the container sloping towards the discharge side has been adopted!

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for heating and stirring liquids in the chemical industry. The unit heats the liquid using a heater inserted into the jacket section and mixes it with a stirrer installed at the top. A thermometer is attached to allow for temperature monitoring of the liquid inside. Additionally, to ensure smooth discharge of the liquid, a single tapered design is used, with the bottom of the container sloping towards the discharge side. 【Case Overview】 ■ Dimensions: Container inner diameter φ565mm × height H1050mm (excluding stirrer base) ■ Container material: SUS304 ■ Capacity: 150L *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Case Study of Stirring Temperature Control Unit] Adopted for stirring liquids containing insoluble powders.

The mixer is designed to minimize air incorporation and utilizes a Bernoulli flow mixer that enables uniform mixing!

We would like to introduce a case where a stainless steel stirring temperature control unit was adopted for stirring liquids containing insoluble powders in the pharmaceutical industry. This is a set of a stirring container and a temperature control unit (hot water circulation device). The hot water produced by the temperature control unit is supplied to the jacket of the stirring container via a heat-resistant hose and a pump, circulating to heat the liquid inside the container. Although this separate type incurs higher initial costs compared to consolidating functions into one unit, it allows the temperature control unit to be used with other containers, which can lead to a reduction in equipment costs in the long run. 【Case Overview】 <Stirring Container> ■ Dimensions: Inner diameter of container φ470mm × Height H1480mm (when stirring machine is installed) ■ Container Material: SUS304 ■ Capacity: 100L ■ Temperature: 133℃ (jacket section) *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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【Examples of Stirring Temperature Control Unit】Adopted for Wax Melting and Heat Preservation

By installing insulation covers, we enhance heat retention and contribute to preventing burns for workers!

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for the melting and heating of wax in the chemical industry. After heating the white solid wax to liquefy it, the unit supplies the wax to the machine that applies it. A heater inserted into the jacket section warms the water in the jacket, heating the contents like a double boiler. The stirring element features anchor wings shaped to fit the container. It forcibly moves the contents from the bottom of the container to the walls, allowing for liquefaction while preventing the wax from sticking. 【Case Overview】 ■ Dimensions: Inner diameter of the container φ565mm × Height H2200mm (when the stirrer is installed) ■ Container Material: SUS304 ■ Capacity: 150L (Effective capacity 125L) ■ Heater Output: 7.5kW ■ Power Supply: 3-phase 200V ■ Temperature: Room temperature to 80℃ *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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【Examples of Stirring Temperature Control Unit】 Adopted for dissolving and degassing powders and liquids.

The inside of the container can be checked through the viewing window installed on the lid! The bubbles generated during stirring are removed by reducing the pressure.

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for dissolving and degassing powders and liquids in the pharmaceutical industry. This unit combines a magnetic stirrer, a constant temperature water circulation device, and peripheral equipment in a pressure vessel. Powder materials are gradually added from the upper eccentric hopper into a container filled with liquid, where they are stirred. The added materials are heated and temperature-controlled with warm water circulated through the jacket, mixed with the upper and lower stirrers, and the completed solution is pumped to other equipment through a tube strainer from the bottom valve of the tank. 【Case Overview】 ■ Dimensions: Inner diameter of the container φ396 × height H1680mm (when stirrer is installed) ■ Material: SUS316L ■ Capacity: 30L ■ Pressure resistance: -0.1MPa to 0.18MPa *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Case Study] Easy-to-Clean Open and Close Lid

For stirring tanks with immersion heaters! A case where the risk of contamination during medium preparation has been reduced.

This is a custom-made example of a lid for a stirring tank used for culture liquid (water + powder) supplied to a pharmaceutical manufacturer. The customer used a standard tapered container and also utilized a standard accessory sealed lid. However, since the lid had no opening, it was necessary to open the lid every time a submersible heater or stirrer was used, which made the work difficult. Therefore, a specification for an easy-to-clean opening and closing lid was adopted. When adding powder, it prevents the powder from scattering, and the stirrer and submersible heater can be used without having to leave the lid open. [Issues] - The customer used a standard tapered container and a standard accessory sealed lid. - Since there is no inlet on the lid, the lid must be removed when adding powdered materials, which causes the powder to scatter as it opens fully. - Because there is no opening in the lid, it is necessary to open the lid every time a submersible heater or stirrer is used, making the work difficult. *Other examples can be viewed via "PDF Download." *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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【New Product!】Container with Mixing Machine Base, Single Tapered Type with Legs【KTTK-L】

【New Product!】Stainless container compatible with mixers! The bottom of the container is sloped towards the drain, allowing for complete discharge of contents!

We have added a base for installing a stirrer to our stainless steel tank [KTT-L]. A clamp-type portable stirrer is attached to the base for use. It features a split lid suitable for checking the contents and adding raw materials. The stirrer can be easily removed by taking off the lid. The bottom has a slope towards the discharge outlet, allowing for smooth discharge of contents. With legs, the entire container can be moved between processes. The discharge outlet is located on the side of the container, allowing for shorter piping arrangements. We also offer the [KTTK-J] model with a jacket for heating and cooling. Specifications can be modified to suit your needs. You can connect a pump for liquid transfer.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Explanation Material] How to Choose a Mixer that Pairs Well with Stainless Steel Containers

What is the optimal mixer for a stirring container, considering the installation method, drive system, and the shape of the stirring blades?

When using stainless steel containers, there are various requirements for the containers depending on their intended use. Stirring machines play a crucial role when mixing materials or agitating to produce products. Here, we will explain the various stirring machines that are commonly used with our stainless steel containers. However, what is written here is an introduction to those that are generally known, and there are many other types of stirring machines depending on the materials, applications, and usage environments. When considering containers, we will propose the most suitable stirring machine that matches the contents. We hope this explanatory document will serve as a reference when considering stainless steel containers.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Example] Open-type pressure vessel with magnetic stirrer and dedicated cart.

The magnetic stirrer is seal-less and insulated from the outside air! It is equipped with small casters for anti-tipping.

We would like to introduce a case where we manufactured a custom pressure vessel at the request of a chemical fiber manufacturer. This is a jacketed stirring vessel with a cart that allows for the introduction of chemicals without exposure to the outside air. After stirring and degassing under reduced pressure, the chemicals are pumped from the bottom of the tank. The cart designed specifically for in-factory equipment has narrow caster widths, and small casters are added for rollover prevention. 【Case Overview】 - Chemicals are introduced without exposure to the outside air, stirred, and after degassing under reduced pressure, the chemicals are pumped from the bottom of the tank. - The chemicals after stirring and degassing are transported to the manufacturing equipment using the cart, and the chemicals are pumped. - The cart designed specifically for in-factory equipment has narrow caster widths, and small casters are added for rollover prevention. *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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【Examples of Stirring Temperature Control Unit】 Adopted for small-batch production of various solutions.

The stirring method can be changed according to the variety! Tanks with a smaller capacity than the existing ones can be manufactured!

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for the small-batch production of various solutions in the chemical industry. The customer was experiencing an increase in small-scale contract production projects, but their existing large production line could not accommodate these demands. In response, we manufactured a tank with a smaller capacity than the existing one. We supported two different installation methods for the stirrer, allowing for changes in stirring methods according to the type of solution. Additionally, we applied a fluororesin coating to prevent high-viscosity liquids from sticking. [Case Overview] ■ Customer Challenges - Want to accommodate small-batch production of various types - Unable to meet demands with the existing large production line ■ Solution - Manufactured a tank with a smaller capacity than the existing one - Supported two installation methods for the stirrer to allow changes in stirring methods according to the type of solution *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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【Examples of Stirring Temperature Control Unit】 Adopted for the production of binder liquid.

The mixer and immersion heater can be installed in the container at the same time! You can stir while heating.

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for the production of binder liquids in the chemical industry. To shorten the dissolution time, a submersible heater that can directly heat the liquid instead of using a jacket was employed. The lid features notches for the stirrer, an opening and closing section for the insertion of the submersible heater, an opening and closing section for material addition and internal inspection, and processing for a helix. 【Case Overview】 ■ Dimensions: Inner diameter of container φ565mm × Height H1095mm (excluding stirrer base) ■ Material: SUS304 ■ Capacity: 150L *For more details, please refer to the PDF document or feel free to contact us.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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[Example] Dish-shaped jacketed container with agitator lifter and tank bottom valve.

Used in the process of dissolving solid materials and mixing them with powder materials! The tank bottom valve is disassemblable for cleaning.

We would like to introduce a case where we custom-made a "plate-type jacket container" and delivered it to a food manufacturer. After adding solid materials and dissolving them with the heat from the jacket, powdered materials are added and mixed. The mixed and dissolved materials are discharged from the tank bottom valve attached to the bottom of the container. Additionally, the stirrer is mounted on a movable stirrer lifter so that it can be used with multiple containers, and the lifting of the lifter is driven by a hydraulic system operated by a foot pedal lever. 【Features】 ■ Solid materials are added and dissolved with the heat from the jacket, followed by the addition and mixing of powdered materials. ■ The mixed and dissolved materials are discharged from the tank bottom valve attached to the bottom of the container. ■ The tank bottom valve is a sanitary type diaphragm valve that can be disassembled for cleaning. ■ Mounted on a movable stirrer lifter for use with multiple containers. ■ The stirrer is equipped with an inverter to allow for changes in rotation speed depending on the materials used. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

Company：MONOVATE(旧：日東金属工業) 八潮工場
Price：Other

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Stainless steel mixing vessel×MONOVATE(旧：日東金属工業) - List of Manufacturers, Suppliers, Companies and Products

Stainless steel mixing vessel Product List